April 2016 – Muller Beltex

New equipment for inspecting your production process

Muller Beltex has many years of experience and global expertise in the bulk and processing industry. That is why, as a renowned knowledge and service provider, we are often approached by equipment manufacturers and end users who are encountering problems with their equipment.

For some time, Muller Beltex has taken a new approach to inspecting elevators, by using a camera with a recording function. The enclosed system of elevators offer the possibility to conduct observation quickly and in a cost-efficient way. By drilling a small hole in the elevator, the camera can be used at various positions to see what is going on inside. The recordings give a clear picture of the product flow and of any blockages, or other problems, as well as of the effects of any improvements that may have been made.

In the case of this specific elevator, a minor adjustment was needed to bring about an improvement. The footage shows that the product flow was being pushed too far to the right when it entered the elevator causing it to be unevenly distributed in the elevator buckets. The buckets were being emptied earlier than they should have been, causing the product to be “returned” in the up- and downgoing leg. As a result the elevator needed more time to run empty after each product charge. The product is discharged out of the buckets before it is supposed to.

The inspection footage throws light onto this situation. The solution was to move the product feed towards the centre of the inlet allowing more even filling of the buckets and better discharge, which greatly reduces the amount of product being “returned”. Further optimisation of the production process will be phased in with the introduction of other cost-effective measures whereby the maximum potential of the elevator will be reached. See the video footage of the inspection at the top of the page.

For more information, please get in touch with one of our specialists. They’ll be glad to advice you.

Launch of new elevator belt fastener at GEAPS 2016

At the GEAPS 2016 in Austin (USA), at the end of February, our partner Maxi-Lift, introduced our newly developed elevator belt fastener, the Maxi-Ultra. The design and development of this fastener was approached from a belt point of view based on clamping forces and friction. The direct reason for developing the new product was increasing safety in the clamp fastener.

This has resulted in a lighter fastener (which means the plant is even better balanced) that can be used on several types of belt from 630 N/mm to 1000 N/mm in the Polysur® range. The fastener is fitted with a replaceable NBR wear part to prevent belt wear and to ensure a quiet and smooth passage over the pulleys. All things considered, the fastener makes a substantial contribution to increasing the lifespan of the elevator belt.

For higher tensile strengths, the larger Maxi-Splice is available and for lighter belts, the CI and Gripwell fasteners provide the best solution.

If you would like more detailed technical information about the Maxi-Ultra elevator belt fastener, you can download the datasheet or contact one of our specialists. We will be happy to assist.

*Production has started and we will keep you updated about availability! We will be happy to answer any questions you may have.

Longer lengths and wider elevator belts with new belt cutting machine

The processing speed of bulk goods has become increasingly important and the dimensions of elevators are getting bigger and bigger. The dimensions are changing in order to achieve maximum capacity. Muller Beltex is moving with this trend which is why we have introduced a number of modifications in our production process to meet this demand and provide you with even better and quicker service. The arrival of a new belt cutting machine means we are able to accurately manufacture belts measuring up to two metres wide and 300 metres long, according to requirements.

Using our unique CNC punching/drilling machine, we are able to punch an 1800 mm wide punching pattern in elevator belts of up to 1900 mm wide. All this means we are now able to offer you a seamless total package so that your order can be ready for assembly in the shortest possible time.

For more information, please get in touch with one of our specialists.

Increasing sustainability of concrete, sand and gravel plants

Concrete, sand and gravel are usually rough and sharp. When handling such raw materials, wear frequently occurs to various parts of your plant. To reduce cost and optimise service life, we offer the correct protection for increasing sustainability.

Muller Beltex offers the solution by applying high abrasion-resistant Kryptane® polyurethane liners in a range of “Shore A” hardnesses. These patented polyurethanes guarantee stronger, tougher and more elastic liners than other polyurethanes. This enables us to offer the right solution for a wide variety of wear issues.

In “Solids Processing”, Muller Beltex has shared its knowledge with regard to wear in bulk and processing industries. Read the full article by clicking on the “Article” button below. You can of course refer to our “Abrasion-resistant polyurethane liners” brochure (click on ”Abrasion-resistant…”). Or obtain individual advice on extending the service life and reducing the maintenance cost of your plant.

ARTIKEL SOLIDS PROCESSING

Increase your knowledge and expertise at the Muller Beltex Academy

In recent months, Muller Beltex has set up the “Muller Beltex Academy”, a knowledge and workshop institute in Pijnacker. We invite our business friends for discussion, training and exchange of knowledge. We use theory and practice as a basis on which to share our experiences. The Academy is also used to train our own employees & distributors and hold workshops given by our specialists.

Workshops on how elevators work, the application of process monitoring (including ATEX) of your plant, making elevator belts endless and the use and installation of Kryptane® for reducing noise and wear are among the available options.

The purpose is the joint enhancement of knowledge and transfer of expertise to maximise the potential of your plant and create a safe and durable workplace. We take you from theory right through to installation and carrying out correct maintenance, enabling us to help you extend the service life of your components. Please contact us for more information.

Archive

Monthly Archive for April, 2016